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Turning Waste into Value: Bronx Builds Enval Recycling Module for Greenback

At Bronx Process Technologies, the manufacturing division of The Bronx Group, we don’t just deliver internal Bronx projects. We also provide contract manufacturing services to global partners who require precision engineering, modular assembly, and innovative production solutions.

One of our most exciting recent projects was the delivery of an Enval Recycling Module for
Greenback, a breakthrough in sustainable recycling technology.

Enval Recycling Module for Greenback

Enval Recycling Module for Greenback

Engineering Expertise from Concept to Completion

For this project, Bronx was responsible for the engineering, manufacturing, assembly, and testing.

The Greenback Enval Module is a modular recycling system built around patented microwave-induced pyrolysis technology. It is specifically designed to recycle flexible plastic packaging, including materials containing aluminium foil.

The system separates out valuable outputs — such as aluminium and pyrolysis oils — for reuse in manufacturing, generating minimal emissions by utilising the process gas to produce electricity.

Recycling Deployment in the UK

The most recent Enval Module assembled at Bronx’s Slovakia facilities is now being deployed and commissioned in Derbyshire, UK.

Unlike traditional recycling methods, which cannot effectively process multi-layer flexible packaging and often send it to landfill, the Enval Module provides a breakthrough solution. It enables localised, low-emission recycling of this complex waste stream, closing the loop by recovering aluminium and producing pyrolysis oils that can be reused as feedstock for new plastics. This not only reduces the need for virgin raw materials but also cuts emissions by minimising the transport of bulky plastic waste.

Partnership in Action

According to Greenback, working with Bronx has been a highly positive experience:

“Our collaboration with Bronx has been consistently positive. The Bronx team brings both technical expertise and professional project management, supporting us through multiple iterations of design, build, and testing. Their capabilities in Slovakia are well suited for this type of modular, precision manufacturing, and we’ve been especially impressed with the flexibility and responsiveness of their team. Even after the delivery of the plant there is still frequent contact with the team in Slovakia to discuss engineering solutions for future improvements.”

Greenback believes that strong partnerships like this are essential to scaling modular, decentralised recycling solutions and addressing some of the most pressing sustainability challenges in today’s packaging industry.

Enval Module photo 1
Enval Module photo 2

Bronx: The Right Manufacturing Partner

At Bronx, we are proud to support innovative companies like Greenback in bringing their recycling and sustainability solutions to life. With proven capabilities in precision modular manufacturing, engineering excellence, and turnkey project delivery, Bronx is a trusted partner for businesses around the world.

Contact Bronx Today

If your business is looking for the right manufacturing partner to deliver reliable and innovative solutions, contact Bronx. We have the expertise, facilities, and experience to deliver the right solution for your business.

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